capital and operating cost of sponge iron india

sponge iron plant project cost estimation

cost of tunnel klin sponge iron - rodekruisnijmegengala.nl. Sponge Iron From Iron Concentrate Tunnel Kilns. Jun 23, 2015 The reduction mixture and magnetite ore concentrate enter separate The outcome from the tunnel kiln is sponge iron, ... tunnel kiln for dri cost of plant.

Sponge Iron Industry in India Gearing up to meet growing ...

Sponge Iron Industry in India Gearing up to meet growing metalliks requirement Introduction Iron ore is the major input for BF-BOF steelmaking which still has a high share of 63 percent in the global production of crude steel. However, the process requires various treatments of raw materials, involves high capital costs,

The Indian Sponge Iron Industry – Some Issues in ...

Rise of the Coal-Based Sponge Iron Sector in India and Some Issues in Conservation of Resources . Authors: S. K. Saluja & Suchitra Sengupta (ERU, JPC) 1. AN OVERVIEW. Capacity and production of sponge iron in India has grown at a frenetic pace in the last half decade. Today with a production of nearly 19 million tones, it is the largest

Tata Steel Q1 net profit declines 64% to Rs 702 crore ...

2 · NEW DELHI: Tata Steel on Thursday posted 63.6 per cent decline in consolidated net profit at Rs 701.97 crore for the quarter ended June 30 on account of weak demand and higher input costs. The ...

India: Angry Villagers Bear Pollution Costs of Sponge Iron ...

Feb 05, 2010· It is a low-capital, high-profit industry with short gestation. Since the mid-2000s, small and medium sized production factories have mushroomed in India's coal and iron-rich central eastern belt. Orissa, Chhattisgarh, Jharkhand and West Bengal states have emerged as the hub of sponge iron …

Acuite Ratings & Research Limited

Industry Risk Score : Metals - Sponge Iron Executive Summary. India is the world's largest producer of sponge iron with an annual capacity at 46-47 million tonnes per annum (mtpa) in FY 2016-17. 75% of the domestic sponge iron is produced by integrated steel manufacturers for their captive consumption and the remaining 25% of merchant DRI industry is highly fragmented and the competition ...

Industry Overview: Sponge Iron Industry - Goodreturns

Sponge Iron Industry Overview: Though the industrial application of sponge iron started early in the 1950s, it could not fulfil industry expectations at that time, being used as a supplementary ...

UNDERGROUND COAL MINING: FACTORS, COST, AND TIME ...

• Capital and Operating Cost Considerations. United States Coal Producing States Major Producing States Minor Producing States States with Underground Mining. 2003 Coal (and lignite) Production Statistics (source: EIA and MSHA) • 33% of all Coal Production in the U.S. is from

Tata Sponge Iron - Moneycontrol.com India

TATA SPONGE IRON LIMITED (''TSIL'' or ''the Company) is a public limited Company incorporated in India with its registered office at Joda, Odisha, India. ... plant and equipment outstanding at ...

cost of tunnel klin sponge iron - bondhumahal.in

tunnel kiln cost in india to built . tunnel kiln sponge iron new technology As a leading global manufacturer of crushing, grinding and mining equipments, ... tunnel kiln cost in india …

Bhagwati Sponge Private Limited - Welcome to Environment

BHAGWATI SPONGE PRIVATE LIMITED 3 - 1 3 – MANUFACTURING PROCESS 3.1 MANUFACTURING PROCESS 3.1.1 SPONGE IRON PLANT M/s BSPL is now operating 2 DRI kilns, each of 100 TPD capacity for production of 60,000 TPA sponge iron. The company is now planning to install (1x200 +1x350) TPD DRI Kilns for production of 1,65,000 TPA Sponge Iron.

(PDF) Production of Quality (Low Nitrogen) Steels by using ...

PDF | On Aug 1, 2011, S. K. Dutta and others published Production of Quality (Low Nitrogen) Steels by using Sponge Iron in EAF--- S. K. Dutta and A. B. Lele

Sponge iron prices zoom 25%, pig iron up 17% on hike in ...

Read more about Sponge iron prices zoom 25%, pig iron up 17% on hike in ore and coal rates on Business Standard. Unlike integrated steel plants which use iron ore fines, pellets and lumps to produce steel, sponge iron makers in India mostly use ore lumps in their Direct-Reduced Iron (DRI) furnaces

ENERGY INTEGRATION IN SPONGE IRON PLANT USING ... - …

This is to certify that the thesis entitled "Energy integration in sponge iron plant using heat of ... Presently, there are 118 large and small sponge iron plants in India- 115 of them are coal based while only 3 are natural gas based. ... The specific investment and operating costs of direct

status of sponge iron plant, Orissa - vasundharaodisha.org

sponge iron plants is found to be mushroomed at Badbil-Joda area (12). Jharsuguda district contain 10% (13) sponge iron plant of state followed by sambalpur 9% (10). District like Dhenkanal, jajpur, Anugul and Cuttack followed the top four district with Fig:3 showing Distribution of sponge iron plants in …

Sponge iron industry needs quick actions for survival ...

Oct 25, 2013· Sponge iron industry needs quick actions for survival Presently this important segment of India's steel industry is passing through its worst crisis and urgent steps are needed for its survival.

Pre-feasibility Report

13 Capital Cost 46. Godawari Power & Ispat Ltd Pre-Feasibility-Report 1 Pre-Feasibility-Report Chapter -1 ... up its capacity fivefold and is today the fifth largest producer of coal based sponge iron in India and is one of the largest players in the mild steel wires segment. Not only has the

Tata Sponge Iron Limited - icra.in

ensure the availability of low cost power. Operating margins increased to 22.8% in FY2018 from 11.1% in FY2017 on account of an uptrend in sponge iron realisations. However, the operating margin contracted to 16.3% in 9M FY2019 due to a rise in input costs, notwithstanding an increase in sponge iron realisations.

Sponge Iron Consumption against Metallic Steel Scrap In ...

share of coal based sponge iron units in the production of sponge iron is 65%-70% and the balance is by gas based units. This share is likely to increase further because of the restricted availability of gaseous reluctant in India. Basically Sponge Iron manufacturing in India is predominately through coal based Sponge Iron Plants.

sponge iron process

May 04, 2014· sponge iron making through coal based (non-coking coal) is developed by siil, andhra pradesh through undp/unido aid and m/s.lurgi chemie technique , west germay. all the sponge iron plants of capacities of 50tpd, 100 tpd, 350 tpd and 500 tpd are developed on this technology only.

Tata Steel Q1 net profit declines 64 pc to Rs 702 crore ...

2 · The company had posted a consolidated net profit of Rs 1,933.80 crore in the year-ago period, Tata Steel said in a filing to the BSE. Tata Steel on Thursday posted 63.6 per cent decline in ...

SOUTH INDIA SPONGE IRON PRIVATE LIMITED - Company ...

South India Sponge Iron Private Limited is a Private incorporated on 20 April 1992. It is classified as Non-govt company and is registered at Registrar of Companies, Bangalore. Its authorized share capital is Rs. 75,000,000 and its paid up capital is Rs. 51,200,000.It is inolved in Real estate activities with own or leased property.

DESIGN OF WASTE HEAT RECOVERY SYSTEM IN A SPONGE …

5.2.1 Capital Cost Estimation 5.2.2 Operating Cost Estimation 5.2.3 Total Annual Cost ... At present, there are 118 large and small sponge iron plants operating in India, amongst them only 3 are natural gas based and the remaining 115 plants are coal based. With the availability of raw materials, high demand of sponge iron and less payback ...

Design Modifications for Energy Conservation of Sponge ...

Design Modifications for Energy Conservation of Sponge Iron Plants. ... operating and capital costs, profit, and payback period. ... are proposed and applied on actual data of two sponge iron ...

SPONGE IRON INDUSTRY : CURRENT SCENARIO

sponge iron went down upto Rs. 8200/- per ton. Such tumbling of prices hits at the economic viability of the sponge iron sector. Sponge iron industry has made several representations to the competent authorities for changes in policy which will help the sponge iron industry to procure iron ore at a regulated / reasonable price.

Tinplate Co of India TRF Ltd Tata Sponge Iron HDFC Tata Metaliks Tayo Rolls Minority Interests (this is a liability) = ... This spreadsheet converts R&D expenses from operating to capital expenses. It makes the appropriate adjustments to operating income, net ... Firm's own cost on capital, if competition will drive out excess returns.

Sponge iron industry needs quick actions for survival ...

Oct 25, 2013· Sponge iron industry needs quick actions for survival ... At that time India's second largest import (after crude oil) was steel melting scrap. A few coal-based plants like Sponge Iron India Ltd, Orissa Sponge Iron Ltd, Ipitata Sponge Iron Ltd, and Sunflag Iron & Steel Ltd came into existence in 80's based on different technologies like SL ...

Evaluation of new equipments for utilization of waste heat ...

All data of cost to prepare the Tables 8 and 9 are taken from a typical sponge iron plant in India of capacity 500 t/day operating with SL/RN process. The cost analysis of the DRI in existing one is presented in Table 8, which shows that production cost of 1 t DRI is $272.In similar lines, the production costs of DRI in scenarios 1 and 2 are computed to an amount of $261 and $253, respectively.

Operations - Essar | Creating Value

Hazira facility: Sponge iron Our steel complex at Hazira (Gujarat) houses a 6.8 MTPA sponge iron plant, the world's largest gas-based sponge iron plant in a single location. The plant provides raw materials for our state-of-the-art 7.5 MTPA hot rolled coil (HRC) plant, the first and largest of India's new-generation steel mills.

Direct reduced iron - Wikipedia

Direct-reduced iron has about the same iron content as pig iron, typically 90–94% total iron (depending on the quality of the raw ore) so it is an excellent feedstock for the electric furnaces used by mini mills, allowing them to use lower grades of scrap for the rest of the charge or to produce higher grades of steel.